Industrial wastewater evaporator and crystallizer plant equipment
SPECIALIST DESIGN

Zero Liquid Discharge (ZLD) Plant Design

Zero Liquid Discharge systems ensure no liquid effluent leaves your plant boundary — the most stringent standard in industrial wastewater management. SMRS Infra designs ZLD systems that are technically sound, cost-optimized and compliant with environmental regulations.

Overview

The Most Stringent Standard in Wastewater Management

Zero Liquid Discharge is now a regulatory requirement across many industrial sectors in India and internationally. Achieving ZLD compliance requires a treatment train that takes high-strength effluent all the way through to a dry solid — with no liquid discharge at any point. The design challenge lies in technology selection, energy optimization and integration across multiple treatment stages. SMRS Infra brings specialist ZLD process design expertise, having worked across the industries most affected by ZLD mandates: textiles, pharmaceuticals, chemicals and power.

Deliverables

What We Deliver

01

Technology Selection

Evaluation and selection across evaporators, crystallizers, membrane concentration systems, brine concentrators and spray dryers — matched to your effluent quality and volume.

02

Process Calculations & Mass Balances

Complete mass and volume balances from raw effluent through to final solid residue, covering every stage of the ZLD train.

03

Process Flow Diagrams (PFD)

Full PFD for the ZLD system showing the complete treatment sequence, flow streams and key design parameters.

04

P&ID Package

Detailed P&ID showing all instruments, control loops, valves and piping across the ZLD plant.

05

Upstream Integration Design

Integration of the ZLD system with upstream biological treatment, RO concentration and ultrafiltration stages.

Who This Is For

  • Textile dyeing and processing units
  • Pharmaceutical and API manufacturing plants
  • Chemical and petrochemical facilities
  • Power plants with high-TDS wastewater
  • Any industry facing ZLD compliance requirements under CPCB/SPCB regulations
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